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ALUMINUM EXTRUSION — HIGH-PRECISION PROFILES

Aluminum Extrusion ProfilesInternational Quality

Long-length aluminum profiles with consistent geometry and high dimensional precision — from extrusion die design through final surface finishing.

Why Choose ONTOPS for Aluminum Extrusion?

Beyond extrusion, we control the complete process: tooling, pressing, heat treatment, surface finishing and final inspection.

±0.05mm

Cross-section tolerance compliant with EN 755 and ASTM B221 for export profiles

0.3mm/m

Maximum straightness after extrusion and stretching for accurate production-line assembly

T5/T6 temper

Controlled aging increases yield strength by 40–60% over the as-extruded condition

<48h

Cross-section tolerance compliant with EN 755 and ASTM B221 for export profiles

Complex and Diverse Profiles

From basic profiles to complex multi-void sections, with custom dies engineered to your drawings.

Hollow · Multi-void · Custom section

Optimized T5/T6 Properties

Controlled aging achieves the specified temper, hardness, tensile strength and load capacity.

HB 70–100 · UTS up to 340 MPa

Precision and Straightness

Post-extrusion stretching, straightening and cutting maintain tight tolerances across the full profile length.

Straightness ≤ 0.3 mm/m · Length tol. ±2 mm

Premium Surface Quality

Strict process control minimizes die lines and creates an excellent base for anodizing, powder coating and PVDF.

Ra ≤ 0.8 µm · Anodize class AA15/AA20

RoHS · ASTM B221 · EN 755

Batch inspection · Mill certificate

Die lead time < 48h

Exports to EU · Japan · ASEAN

Profile Shapes
Manufacturing Capability

From basic to complex multi-void sections, we engineer custom dies to each customer drawing.

Solid Bar — Solid bar

Hollow Section — Hollow

A hollow profile with internal cavities for low weight, high rigidity and material efficiency. Ideal for structural frames, window systems and insulated partitions.

Extrusion Aluminum Alloys
Selected by Application

Using RoHS, ASTM and EN-compliant billets, ONTOPS selects the right alloy for each application with consistent export-batch quality.

6063

Al–Mg–Si · Architectural Grade

Architectural Profiles and perfect for long blocks of text.

Excellent formability and the finest surface quality in the 6xxx series, with consistent anodizing color. A standard choice for windows, curtain walls, LED frames and heatsinks.

Tensile

215 MPa

Elongation

8 %

Yield

170 MPa

Hardness

73 HB

Typical Applications

Curtain wall

Glazed Aluminum Doors

Solar frame

6063

Al–Mg–Si–Cu · Structural Grade

Industrial & CNC Components

Higher tensile strength than 6063, good weldability and precise CNC machinability. A standard alloy for EV parts, automotive components and industrial structures.

Tensile

215 MPa

Elongation

8 %

Yield

170 MPa

Hardness

73 HB

Typical Applications

EV battery frame

Jig & fixture

Machine Structures

6063

Al–Mg–Si · Electrical Grade

Electrical Conductors & Busbar

Optimized conductivity of at least 55% IACS with adequate assembly strength. Engineered for busbars, busways, switchgear and data-center infrastructure as a cost-effective copper alternative.

Tensile

215 MPa

Elongation

8 %

Yield

170 MPa

Hardness

73 HB

Typical Applications

Data center busway

Solar inverter

MDB Switchboard

Fabrication & Surface

Post-Extrusion Fabrication

ONTOPS provides more than raw extrusions. Our integrated in-house machining and premium surface-finishing services reduce logistics costs and shorten lead times for global OEM partners.

01

Precision Sawing

Squareness within ±0.1 mm and cutting to specified lengths.

02

Punching, Drilling and Tapping

Automated production of assembly holes to customer drawings.

03

CNC Milling

Precision machining of grooves, slots and special surfaces on long profiles.

04

Anodizing

Bright silver, black, champagne and hard-coat finishes.

05

Powder Coating

More than 200 RAL colors with 10–15 years of outdoor color durability.

Extrusion

One-Stop Solution

From aluminum extrusion to CNC machining, anodizing or powder coating and export packaging — all in one factory.

Industries Served

☀️

Renewable Energy

  • Solar panel mounting frames

  • Rooftop and ground-mount solar rails

⚡

Electrical and Electronics

  • Electrical busbars

  • High-performance extruded heatsinks

  • Industrial electrical enclosures

🚗

Automotive and Electric Vehicles

  • EV structural reinforcement members

  • Vehicle step-bar frames

  • EV structural components

🏗️

Architecture and Interiors

  • Cleanroom framing systems

  • Premium curtain-wall systems

  • Smart T-slot mounting systems

Process

Closed-Loop Production Process

“Quality is strictly controlled from aluminum billet to finished product.”

01

Drawing Analysis and Die Design

Engineers optimize material flow to extend die life and reduce production costs.

04

Mass Production and Heat Treatment

High-speed extrusion, quenching and aging to the specified T5 or T6 temper.

02

Precision Extrusion Die Manufacturing

Heat-resistant tool steel dies manufactured by EDM and CNC to ±0.01 mm precision.

05

Fabrication and Surface Finishing

Cutting and CNC milling followed by anodizing or powder coating to order.

03

Trial Extrusion and Measurement

Trial-extrude and verify the first meters by shadowgraph or CMM before mass production.

06

Quality Control and Export Packaging

Inspect surface and coating thickness, then pack for protected sea or air shipment.

Request a Competitive Quote Today

Looking for a reliable custom aluminum extrusion OEM manufacturer in Vietnam with international quality and competitive costs?

Send your RFQ with a 3D design file — the Ontops engineering team will respond within 24–48 hours.

ISO 9001 Certified

RoHS / SGS Compliant

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